SynEnergy

Gasification Plant







Gasification Plant







Gasification Plant







Gasification Plant

Converting Waste to Profits

SynEnergy Waste Management Technology Specialists

South Africa currently produces over 122 million tons of waste annually. With landfill capacity rapidly diminishing in urban areas, effective waste management is now an imperative.

Waste-to-Energy (WtE) technology not only addresses this critical challenge but also promotes SME business development and creates essential jobs.

About SynEnergy

SynEnergy is a pioneering waste management enterprise committed to creating a sustainable future through state‑of‑the‑art plasma gasification technology. Our cutting‑edge systems convert municipal solid waste into synthesis gas (syngas), which is then refined into high‑quality LPG, bio-diesel and methanol for commercial and industrial applications.

At the core of our success is a multidisciplinary team of professional engineers, operators, developers, industrial designers, draftsmen, and experts in finance, compliance, and legal affairs. Together, we blend technical excellence with innovative thinking to deliver solutions that consistently exceed expectations.

Turning Waste into Value

Our advanced plasma gasification process transforms diverse waste streams — such as municipal solid waste, rubber tires, and non‑recyclable plastics — into high‑value outputs including liquefied petroleum gas (LPG) and other biofuels.

Circular Economy

At SynEnergy, our circular economy strategy is central to our business model. We are committed to transforming waste into valuable resources, thereby closing the loop on material consumption. Our plasma gasification process not only generates renewable energy by converting waste into high-quality syngas but also recovers by-products such as vitrified slag and reusable carbon materials.

These secondary outputs are repurposed in industries such as construction and manufacturing, reducing the reliance on virgin raw materials. By integrating waste management with resource recovery and renewable energy production, we foster sustainable economic growth while minimising environmental impact and landfill dependency.

This holistic approach exemplifies our dedication to creating a resilient and regenerative system that benefits both the community and the planet.

Plasma Gasification in the Waste-to-Energy Process

Plasma gasification is an advanced WtE technology that employs plasma arc technology to convert solid waste into energy. This two‑stage process first transforms waste into syngas—a synthetic gas primarily composed of hydrogen and carbon monoxide—and subsequently converts this syngas into valuable energy outputs.

How It Works
  • High‑Temperature Processing: Waste is heated to extremely high temperatures using plasma torches, initiating rapid molecular dissociation and the formation of syngas.
  • Energy Conversion: The resulting syngas is utilized to generate electricity or further processed into fuel commodities such as LPG and biodiesel.
  • By‑Product Valorization: Residual solids are vitrified into a glass‑like slag, which can be repurposed for construction and other industrial applications.
Benefits of Plasma Gasification
  • Environmental Advantages: Significantly reduces landfill usage, minimizes greenhouse gas emissions, and produces cleaner energy.
  • Economic Advantages: Generates revenue through the production of refined energy outputs while stimulating job creation in both waste management and energy sectors.
  • Efficiency Advantages: Offers a highly efficient process capable of converting a wide range of waste materials into energy, thereby streamlining waste management systems.
  • Carbon Credits: Contributes to greenhouse gas reductions, potentially unlocking additional revenue through carbon credit schemes.

At SynEnergy we follow a Six Step Process to Commission a Gasification Plant

Step 1 - Building Assesment & Aquisition

Site Assesment, regulatory compliance and Engineering Assesment

Step 2 - Plant Engineering Drawings

Engeneering drawings are designed for the project over 6-8 weeks.

Step 3 - Plant Design and Certification

Plant enegeneering design and legal compliance regulations.



Step 4 - Bill of Quantities Sign Off

Sign off the project bill of quantities and plant development starts.

Step 5 - Plant Construction

Plant construction starts according to the engeneering drawings.

Step 6 - Commission Gasification Plant

Complete Testing is done and the plant goes live.

Plasma Gasification Process


Plasma gasification is an advanced thermal conversion process that uses a high-temperature plasma torch to break down organic matter into syngas—a blend primarily consisting of hydrogen and carbon monoxide. This process not only produces syngas but also facilitates the manufacture of valuable fuels such as LPG, methanol, and diesel. Additionally, the process yields a stable slag byproduct, which can be repurposed in various industrial applications.
Fischer Tropsch

3. Scrubbing Process

Filtration Gas Cleaning

Converts a synthesis gas (syngas) into various types of hydrocarbons to produce fuels.

  • Syngas Conversion Process
  • Hydrocarbons Seperation Process
  • Manufacture LPG Gas
  • Manufacture Diesel
  • Manufacture Methanol
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    1. Feed Stock Process

    Essential Ingredients

    To implement a plant you require a gauarnteed source of feedstock supply to feed into the gasifier.

  • Manual Feedstock Sorting
  • Feedstock Metal Seperation
  • Feedstock Water Seperation
  • Drying, Crushing & Shredding
  • Hopper Feedstock System
  • team3

    4. Product Outputs

    Chemical Setup

    The Gasification Plant output products can be customised to produce various outputs:

  • LPG Gas
  • Diesel Fuel
  • Hydrogen
  • Methanol
  • Electricity Generation
  • Reactor

    2. Plasma Reactor

    Arc Incineration

    The Plasma Gasification system converts 90% of waste into useable Syngas for product production.

  • Plasma Reactor Gasifier
  • Syngas Polisher (Recuperator)
  • Syngas Scrubbing Filtration
  • Clean Syngas
  • Product Manufacturing proess
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    Energy cannot be created or destroyed, it can only be changed from one form to another.

    Albert Einstein

    Plasma Gasification Technology


    Plasma gasification is an advanced waste-to-energy technology that utilises extremely high temperatures, generated by plasma torches, to convert waste materials into a synthesis gas (syngas).
    This syngas, primarily composed of hydrogen and carbon monoxide, can be processed into various fuel commodities and also harnessed to produce electricity for the plant and improve energy effeciencies.
    Waste Management Services

    Processing waste into Clean Synthetic Fuels through Plasma Gasification Technology


    SynEnergy offers the following products and services to expand Plasma Gasification Technology, which include: Plant Construction to the daily operations and maintenance, and negotiating commercial offtake agreements to supply manufactured fuels.

    Plant Construction & Development

    Compliance / Build / Commission


    Construction

    Complience & Licensing

    Engineering & Design

    Modular Plant Sizes: 5t - 400t P/D

    Drawings & BOQ

    Construction & Development

    Commision Plant

    Plant Operations, Management & Services

    Daily Operations, Maintenance & Commercialisation

    Operations

    Waste Sorting Area

    Plasma Gasification Plant

    Plant Maintenance Workshop

    Brick Manufacturing Plant

    Plant Technology Control Room

    Plant Testing Laboratory

    Factory & Commercial Offices

    Product Storage Facilities

    Waste management

    Converting Waste to Energy


    Processing

    Municiple Solid Waste (MSW)

    Rubber Tyres

    Non-recyclable Plastics

    Chemical Waste

    Medical Waste

    Produce: LPG, Diesel & hydrogen

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    Our Team


    Our professional includes Scientists,
    Electrical Engineering, Computer Engineering,
    Mechanical Engineering, Chemical Engineering, Draftsman,
    Legal Compliance, Environmental Compliance,
    Finance and Business Development.
    blog

    Industry News

    Dive into the latest advancements and breakthroughs in waste-to-energy technology. Our industry news section keeps you informed about sustainable solutions, market trends, and regulations shaping the future of waste management.

    learn more

    Connect With Us

    The District Office Park, 1st Floor, 8 kikuyu Road, Sunninghill, Sandton, 2191.

    Office Telephone : +27 0 79 691 2166
    WhatsApp : +27 0 76 910 9802

    Email: info@SynEnergy.group
    Technical Enquiries: lee@SynEnergy.group

    Trading Hours : Mon-Fri: 8am to 6pm



    Gasification Plant

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